Hydrocyclone classification efficiency loss usually stems from operating parameters (feed pressure and density), mechanical wear (apex/vortex finder), or system design issues.

Here is a systematic diagnostic guide to help you identify and fix the root cause.

1. Check feed pressure first — Over 90% of problems trace to pressure. Confirm stable 0.05–0.15 MPa.

2. Observe underflow discharge pattern — Spray = normal; Roping = density or apex issue.

3. Measure apex diameter — Replace if worn >7%.

4. Review feed density and PSD — High concentration or coarse feed promotes roping.

5. Evaluate circuit configuration — Reducing active cyclones may improve hydraulic balance.

HUATAO Group – Your Trusted Partner for High-Performance Hydrocyclone and Screening Wear Solutions.