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High Strength Carbon Fiber Guide Roller with Corrosion Resistance and Light Weight for Lithium Battery Production

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High Strength Carbon Fiber Guide Roller with Corrosion Resistance and Light Weight for Lithium Battery Production

High Strength Carbon Fiber Guide Roller with Corrosion Resistance and Light Weight for Lithium Battery Production
High Strength Carbon Fiber Guide Roller with Corrosion Resistance and Light Weight for Lithium Battery Production
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Large Image :  High Strength Carbon Fiber Guide Roller with Corrosion Resistance and Light Weight for Lithium Battery Production

Product Details:
Place of Origin: CHINA
Brand Name: HUATAO
Certification: ISO9001
Model Number: HUATAO-CFGR-4
Payment & Shipping Terms:
Minimum Order Quantity: 1PCS
Price: 2000USD/pc-5000USD/pc
Packaging Details: WOODEN BOX
Delivery Time: 50DAYS
Payment Terms: L/C,T/T,Western Union
Supply Ability: 100PCS/MONTH
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Detailed Product Description
Highlight:

carbon fiber guide roller

,

corrosion resistant industrial roller

,

lightweight lithium battery roller

High Strength Lithium Battery Guide Roller with Excellent Corrosion Resistance
Carbon fiber materials offer superior strength-to-weight ratio, making them ideal replacements for metal components in industrial applications, particularly in the rapidly growing lithium battery industry.
Carbon Fiber Lithium Battery Guide Roller Features
These precision-engineered guide rollers provide exceptional performance characteristics:
  • Extremely lightweight construction
  • Superior inertia properties
  • Excellent corrosion and fatigue resistance
  • High precision performance
Technical Specifications
Parameter Specification
Roller material High-performance carbon fiber composite material
Shaft head connection Durable and reliable (patented technology)
Weight 3kg, composite material density 1600kg/m³
Surface coating Composite material coating or fiber composite material coating
Maximum diameter Custom designs available <80mm
Surface roughness Rz0.2um-1.5um
Maximum length Custom designs available <3500mm
Surface hardness Shaw D85, or fiber material surface hardness Babbitt 55
Stiffness 180N/meter, deflection deformation 0.01mm/m (custom stiffness available)
Composite coating thickness 0.3mm
Speed Linear speed 1200m/min, or custom designs >7000r/min
Surface exhaust design Smooth operation
Manufacturing Process
The production of carbon fiber lithium battery guide rollers involves three critical stages:
1. Blank Preparation
The process begins with carbon fiber tubes manufactured to precise specifications:
  • Custom molds created with thermal expansion considerations
  • Precision cutting of carbon fiber prepreg
  • Layer-by-layer rolling onto molds for structural stability
  • OPP film wrapping for dimensional accuracy
  • Curing in specialized furnaces
2. Rough Machining Stage
Post-curing processing ensures dimensional accuracy:
  • Rough turning to remove excess material
  • Semi-finishing for improved accuracy
  • Quality checks for surface imperfections
  • Precision aluminum component integration
3. Finishing and Surface Treatment
Final processing delivers superior performance:
  • Precision grinding for micrometer-level accuracy
  • Specialized painting and surface treatments
  • Dynamic balance testing
  • Rigorous quality control before shipment
Material Properties: Elastic Modulus
Carbon fiber materials exhibit exceptional mechanical properties:
  • T300 carbon fiber modulus: ~230GPa
  • Superior to cold-rolled steel (180GPa) with significantly lower density
  • Enhanced modulus through strategic layer design
  • Unidirectional layers provide optimal stress resistance
High Strength Carbon Fiber Guide Roller with Corrosion Resistance and Light Weight for Lithium Battery Production 0

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Contact Person: Maple

Tel: +86 15103371897

Fax: 86--311-80690567

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