Anti-Blinding Orange PU Screen Panel 1.0mm Mesh Ideal for Iron Ore Concentrate
Huatao-style PU screens are a direct replacement for Polyurethane panels, designed for seamless integration with 2SG48-60W-5STK machines. Their 0.1-5.0mm mesh options (with 0.3mm and 0.5mm as popular choices) cater to fine gold sand and iron ore concentrate screening. The quick-clamp installation system cuts replacement time to under 15 minutes, minimizing operational pauses.
Product Description
The 0.075mm aperture High-Efficiency Polyurethane Urethane Screens working 6-12 months are designed to withstand the rigorous demands of mining operations. Made from high-quality polyurethane, these screens offer exceptional durability and wear resistance. They are ideal for separating and sizing minerals, aggregates, and other materials in mining and quarry applications.
Specifications
| Specification |
Value |
| Material |
Polyurethane |
| Aperture Size |
0.045-8.0mm |
| Dimension Size |
1040*700mm as regular or OEM |
| Color |
Red or Orange |
| Durability |
High Wear-Resistant |
| Application |
Mining & Quarry |
| Wear Resistance |
3-8 times longer life span |
Key Features
Constructed from abrasion-resistant polyurethane, these screens offer 4-10x the service life of metal meshes, even in continuous wet sieving. Their color-coded design (orange for fine, red for coarse) simplifies grade management, while the anti-blinding properties ensure consistent performance with clay-rich materials. Certified by SGS, they meet strict industry standards for particle separation accuracy.
Product Images
Close-up of Polyurethane screen Mesh hooks
0.075mm aperture size of polyurethane screen mesh for quartz sand
Factory Production Process
The manufacturing of high-frequency polyurethane screen mesh involves advanced techniques to ensure precision, durability, and optimal performance. Below is a detailed overview of the production workflow:
1. Material Preparation:
High-grade polyurethane raw materials, including pre-polymers and curing agents, are meticulously selected based on abrasion resistance and elasticity requirements. Additives such as UV stabilizers and anti-aging agents are blended to enhance longevity in harsh environments.
2. Mold Design & Fabrication:
Precision CNC-machined molds are crafted from stainless steel or aluminum, incorporating the exact aperture geometry (e.g., 0.045mm wedge-shaped slots). Mold surfaces are polished to a mirror finish to ensure smooth demolding and dimensional accuracy.
3. Casting & Curing:
The liquid polyurethane mixture is vacuum-degassed to eliminate air bubbles. It is then poured into preheated molds and subjected to controlled-temperature curing (80-120°C) in hydraulic presses. This step ensures uniform density and structural integrity. Post-curing thermal treatment further enhances tensile strength and chemical resistance.
4. Demolding & Trimming:
Cured screens are carefully demolded, and excess flash is removed using laser trimming or precision cutting tools. Edge sealing is applied to prevent delamination during high-frequency vibrations.
5. Quality Control:
- Aperture Verification: Laser scanners measure aperture sizes (e.g., 0.045mm ±0.005mm) and open area ratios (35%-40%).
- Durability Testing: Simulated high-frequency vibration cycles (up to 3,600 RPM) assess fatigue resistance.
- Material Certification: Shore hardness (85-95A), tear strength, and chemical compatibility are validated per ISO 9001 standards.
6. Surface Treatment (Optional):
Anti-static coatings or custom-colored finishes are applied for specific industrial requirements, such as explosive environments or visual inspection needs.
7. Packaging & Logistics:
Screens are packed in moisture-proof, shock-absorbent materials and labeled for traceability. Custom sizes and OEM branding are accommodated seamlessly.
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