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Ultra-Fine 0.045mm Aperture Polyurethane Screen Mesh for Semiconductor Sand Wastewater Treatment with High Wear Resistance

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Ultra-Fine 0.045mm Aperture Polyurethane Screen Mesh for Semiconductor Sand Wastewater Treatment with High Wear Resistance

Large Image : Ultra-Fine 0.045mm Aperture Polyurethane Screen Mesh for Semiconductor Sand Wastewater Treatment with High Wear Resistance

Product Details:

Place of Origin:	China
Brand Name:	CHINA HUATAO
Certification:	ISO9001,CE,SGS etc.
Model Number:	HT

Payment & Shipping Terms:

Minimum Order Quantity:	1PCS
Price:	USD 200-1000 per pcs
Packaging Details:	Wooden Box or Carton Box
Delivery Time:	5-8 work days
Payment Terms:	L/C,T/T,Western Union,Paypal
Supply Ability:	100PCS/MONTH

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Detailed Product Description

Aperture Size:

0.045-8.0mm

Highlight:

ultra-fine PU mesh semiconductor

0.045mm polyurethane wastewater screen

PU mesh sand treatment screen

Ultra-Fine PU Mesh 0.045mm for Semiconductor Sand Wastewater Treatment

Orange polyurethane fine mesh screens are engineered for iron ore concentrate processing, where precision and durability are essential. With mesh sizes ranging from 0.045-2.0mm, these screens ensure accurate separation of valuable minerals from waste materials, achieving screening efficiency of 95% or higher—critical for maximizing ore recovery. The bright orange color facilitates visual inspections, enabling quick identification of wear or damage.

Product Specifications

Specification	Value
Material	Polyurethane
Aperture Size	0.045-8.0mm
Dimension Size	1040*700mm as regular or OEM
Color	Red or Orange
Durability	High Wear-Resistant
Application	Mining & Quarry
Wear Resistance	3-8 times longer life span

Key Features

Edge reinforcement via steel frame encapsulation prevents fraying even with abrasive ores
Lasts 6-8 times longer than woven wire in wet sieving applications
Resistance to rust and mineral buildup
Lightweight design at just 2.5kg per panel for easy handling during installation
Anti-static properties reduce dust accumulation in dry processing environments

Product Images

Close-up of the Polyurethane screen Mesh hooks

Polyurethane Fine screen Mesh in use in a silica Sand application

Factory Production Process

The manufacturing of high-frequency polyurethane screen mesh involves advanced techniques to ensure precision, durability, and optimal performance. Below is a detailed overview of the production workflow:

Material Preparation: High-grade polyurethane raw materials, including pre-polymers and curing agents, are meticulously selected based on abrasion resistance and elasticity requirements. Additives such as UV stabilizers and anti-aging agents are blended to enhance longevity in harsh environments.
Mold Design & Fabrication: Precision CNC-machined molds are crafted from stainless steel or aluminum, incorporating the exact aperture geometry (e.g., 0.045mm wedge-shaped slots). Mold surfaces are polished to a mirror finish to ensure smooth demolding and dimensional accuracy.
Casting & Curing: The liquid polyurethane mixture is vacuum-degassed to eliminate air bubbles. It is then poured into preheated molds and subjected to controlled-temperature curing (80-120°C) in hydraulic presses. This step ensures uniform density and structural integrity. Post-curing thermal treatment further enhances tensile strength and chemical resistance.
Demolding & Trimming: Cured screens are carefully demolded, and excess flash is removed using laser trimming or precision cutting tools. Edge sealing is applied to prevent delamination during high-frequency vibrations.
Quality Control: Aperture Verification: Laser scanners measure aperture sizes (e.g., 0.045mm ±0.005mm) and open area ratios (35%-40%). Durability Testing: Simulated high-frequency vibration cycles (up to 3,600 RPM) assess fatigue resistance. Material Certification: Shore hardness (85-95A), tear strength, and chemical compatibility are validated per ISO 9001 standards.
Surface Treatment (Optional): Anti-static coatings or custom-colored finishes are applied for specific industrial requirements, such as explosive environments or visual inspection needs.
Packaging & Logistics: Screens are packed in moisture-proof, shock-absorbent materials and labeled for traceability. Custom sizes and OEM branding are accommodated seamlessly.

Polyurethane screen production process

Finished polyurethane screen panels

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Contact Person: Maple

Tel: +86 15103371897

Fax: 86--311-80690567

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