Double Shaft Shredder with Overload Protection System

Double Shaft Shredder with Overload Protection System

Shredder Intruction

Engineered for heavy workloads, a dual-shaft shredder employs two counter-rotating shafts equipped with replaceable steel blades. The machine runs at low rotational speeds but with extremely high torque, enabling it to shred tough materials that would damage faster-running equipment. This design also reduces vibration, noise, and the risk of fire from friction.

Shredder Description

Our double shaft shredder features wear resistant blades made from Cr12MoV alloy steel with hard-facing. These blades last 5000+ hours between replacements reducing maintenance downtime. The bolt-on cutter design allows quick blade changes without removing shafts. Blade thickness options are 30mm or 40mm. Cutter diameter is 300mm. The shredder handles hard plastics rubber wood and light metals. Motor power is 60kW total. Machine weight is 4200kg. Includes spare blade set.

Shredder Overview

The HDS-600 Double Shaft Shredder is a heavy-duty industrial machine designed for high-volume size reduction of various waste materials. Operating at low speed with high torque, it efficiently shreds tough, bulky, and mixed materials without jamming. This shredder is an essential solution for recycling centers, waste-to-energy plants, and manufacturing facilities seeking to reduce waste volume and prepare materials for further processing.

Key Applications

This double shaft shredder serves multiple industries and waste types:

• Plastic Recycling: Shred plastic drums, pipes, sheets, purgings, and lumps for regrinding.
• Tire Processing: Reduce car and truck tires into rubber chips for pyrolysis or crumb rubber production.
• Wood Waste: Shred pallets, construction lumber, demolition wood, and green waste.
• Electronic Waste (E-Waste): Crush circuit boards, hard drives, and small appliances for metal recovery.
• Metal Scrap: Process light metal scraps, car bodies, aluminum profiles, and cans.
• Municipal Solid Waste (MSW): Pre-shred mixed household waste for sorting or incineration.
• Medical Waste: Sterilize and shred infectious waste (special configuration required).

Competitive Advantages

• Dual Heavy-Duty Shafts: Two independently driven shafts with interchangeable cutter blades provide powerful grabbing and tearing action.
• Low-Speed High-Torque Gearbox: Reduces energy consumption while delivering massive torque to prevent jamming on tough materials.
• Wear-Resistant Cutters: Blades made from high-grade alloy tool steel (e.g., Cr12MoV or H13) with hard-facing for extended service life.
• Hydraulic Pusher System: Optional automatic feeder pushes material into cutting zone for consistent throughput.
• Smart PLC Control: Includes overload protection, automatic reverse on jamming, emergency stop, and remote monitoring capability.
• Easy Maintenance: Bolt-on cutter design allows quick replacement of worn blades without removing shafts.

Technical Specifications

What's Included

• Double shaft shredder main unit *1
• Set of cutter blades (pre-installed) *1
• Spare cutter blades (1 set) *1
• Control panel (PLC) with touch screen *1
• Hydraulic pusher system (if ordered) *1
• Screen mesh (size of your choice) *2
• Operation manual (English) *1
• Tool kit for maintenance *1
• 18-month warranty card *1

Why Choose US

• Low dust & noise: Low-speed operation (45-60 RPM) produces minimal dust and noise compared to high-speed grinders.
• High uptime: Heavy-duty construction and wear parts designed for 5000+ hours between major overhauls.
• Safe operation: PLC with emergency stop, door interlock, and current monitoring for overload.
• Customizable: Available in different shaft lengths, cutter patterns, and power options to match your exact material.

Request for Quotation (RFQ)

To receive a customized quote including shipping to your port, please provide:

• Primary raw material (e.g., plastic drums, tires, wood pallets)
• Material size before shredding (length, width, height)
• Desired output size (after shredding)
• Required capacity (kg per hour or tons per day)
• Local voltage and frequency (e.g., 415V/50Hz)
• Delivery port (e.g., CIF Rotterdam, FOB Shanghai)

Our team will reply within 8 hours with:

• Exact price (FOB/CIF/CNF)
• Recommended model based on your material
• Video of machine testing your material (available on request)
• Sea freight cost and estimated arrival time
• Optional equipment (conveyor, magnetic separator, dust collection)

Contact Information

• Email: julie@huataogroup.com
• WhatsApp/WeChat: +86 17731189174
• Website: https://www.huataoshredder.com