High Speed ECS Magnetic Rotor Separator for E waste Metal Extraction

High Speed ECS Magnetic Rotor Separator for E waste Metal Extraction

Product Description:

Recyclers processing from shredded e-waste will find this eddy current separator upgrades mixed non-ferrous metals into cleaner copper aluminium and magnesium fractions. The high-intensity rotor generates an alternating field with 4800 gauss peak strength sufficient to eject metals from the material stream with high trajectory. Rotor speed is adjustable from 2000 to 5000 RPM via a digital VFD with preset profiles for different metal types. The working width of 1000 mm processes 4 to 8 tons per hour of Zorba material with particle sizes from 3 mm to 30 mm. A 5.5 kW motor provides reliable power for continuous industrial operation. The belt is constructed from 7 mm heavy-duty rubber with anti-static properties and a chevron tread pattern. The frame is built from 6 mm steel plate finished in RAL 2004 orange powder coating for high visibility in busy facilities. A pneumatic splitter system allows remote cut point adjustment from a centralized control panel. The magnetic rotor housing is made from 3 mm non-magnetic stainless steel with polished internal surfaces to minimize friction losses. This machine is typically installed after a ferrous removal magnet and before an induction sorter in advanced Zorba upgrading lines.

Product Introduction

This Eddy Current Separator (ECS) is an advanced sorting system designed to automatically eject non-ferrous metals (aluminium, copper, zinc, brass) from mixed solid waste streams. Built for continuous operation in Municipal Solid Waste (MSW) facilities, Incinerator Bottom Ash (IBA) recovery lines, and single-stream recycling centers, it transforms low-grade residue into profitable metal fractions.

Target Applications

• Municipal Solid Waste (MSW) Treatment Plants:

  Recovers beverage cans, aluminum foils, and small non-ferrous fragments from the heavy fraction after primary crushing / bag opening.

• Incineration Bottom Ash (IBA) Valorization:

  Extracts valuable non-ferrous metals from bottom ash, maximizing resource recovery and reducing disposal costs.

• Scrap Metal Recycling (Zorba Upgrading):

  Purifies shredded non-ferrous mixtures (Zorba) into high-grade copper, aluminum, and magnesium for smelters.

• Glass / Plastic Purification Lines:

  Removes metal contaminants from crushed glass (cullet) or plastic flakes to protect downstream shredders and improve end-product purity.

Key Advantages for Heavy-Duty Waste Streams

Separation Efficiency Guarantee

Up to 98% recovery rate for aluminium cans (20-50mm size) and 85-92% for fine non-ferrous particles (2-10mm), verified in real MSW plants.

Technical Specifications (Standard Range)

Competitive Advantages for Project Buyers

• Built for 24/7 harsh operation

  Reinforced frame, sealed bearings, and oversized shaft – tested in MSW plants handling >30% moisture and 15% abrasive content.

• Lower operating cost

  Energy-efficient rotor design consumes 20-30% less power than traditional models at same throughput.

• Easy integration

  Bolt-on design with standard inlet/outlet heights; can be retrofitted into existing conveyor lines within 2 days.

• Global after-sales support

  Spare parts (belts, bearings, rotor modules) available from regional warehouses. 12-month warranty + remote troubleshooting.

Request for Quotation (RFQ) – Please Provide:

To engineer the right solution for your facility, kindly share:

• Feed material description (e.g., MSW heavy fraction, bottom ash, glass cullet, Zorba)
• Particle size range (minimum to maximum in mm)
• Target output purity requirement (e.g., >95% aluminium)
• Expected processing volume (tons per hour or tons per day)
• Preferred working width (mm) and local voltage/frequency
• Site environmental conditions (indoor/outdoor, humidity, temperature)
• *Optional: Send a 2-5 kg material sample to our test center for a free separation analysis report.*

Contact Our Waste Sorting Specialist

• Email: Julie@huataogroup.com
• WhatsApp / WeChat: [+86 123 4567 8901]
• Website: https://www.huataoshredder.com